500-800kg/h capacity Industrial factory automatic Instant Artificial Rice Production line
1.Machines Materials: All the artificial rice machine are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function.
2.Technology: The advanced physical extrusion process effectively avoids the phenomenon of nutrient loss caused by traditional high temperature cooking.
3.Products: Instant congee rice is thoroughly dehydrated and has a long shelf life (no preservatives required). The appearance is very similar to natural rice, which hydrates quickly and tastes good.
1.Product Description:
brief introduction of Instant Artificial Rice Production Line
Instant rice porridge rice production line is developed to meet the demands of food nutrition. Instant Rice Porridge Production Line adopts twin-screw extrusion technology,The raw rice grain powder can be mixed, broken, cut, melted, matured and reconstituted in the extruder,The physical puffing method can effectively avoid the destruction and loss of food nutrition caused by traditional cooking method.
raw material
adopts corn flour,rice power ,wheat powder etc. as materials
Products
The Instant Rice Porridge Production Line is a multi-functional production line, which can produce various types of rice, cooking type，brewing type, and also can produce different rice shapes according to different extrusion dies.
2.Specifications of Artificial Rice Production Line
| Model | Nutrition riceprocessing line | Nutrition riceprocessing line | lnstant riceprocessing line |
| Installedcapacity | 54KW | 60KW | 135.5KW |
| Power consumption | 35KW | 40KW | 105.6KW |
| output | 120-150kg/h | 200-250kg/h | 160-180kg/h |
| size | 14000×1200×2200mm | 16000×1200×2200mm | 33000×1800×2500mm |
3.Flow Chart
The production process can be divided into six major steps:
mixing raw materials - extrud molding - drying to remove moisture - High temperature secondary expansion - drying to against moisture - packaging
Equipments List of Instant Rice Porridge Production Line
①Mixer→②Screw Feeder→③Twin Screw Extruder→④Vibrating Screen→⑤Air Conveyor→⑥Muti-layer Dryer→ ⑦Hoist →⑧Vibrating Screen→⑨High-temperature inflated dryer→⑩Air Conveyor→Dryer→Cooling Conveyor→Vertical Packing Machine
The composition of Instant Rice Porridge Production Line:
| No. | Item | Qty | Function |
| 1 | Mixer | 1 | To mix the rawmaterials with the water and other additives |
| 2 | Conditioner | 1 | To send the materials to the extruder |
| 3 | Double-screwextruder | 1 | To extrude and inflate the food |
| 4 | Vibration cooler | 2 | To Cool and sift the extruded rice |
| 5 | Air Conveyor | 2 | Convey the product to Dryer |
| 6 | Dryer | 1 | To dry the food |
| 7 | Hoister | 1 | It is Used to move products to high tempreture dryer |
| 8 | High Temperature lnflated Dryer | 1 | To inflate the artificial rice |
| 9 | Circulating hot air oven | I | Dry the artificial rice until the moisture less than 9%, aginst moisture. |
| 10 | Cooling Machine | 1 | To cool the instant rice |
① Mixer
Function: mix all the raw materials (powder form) with water or other liquid additives
② Screw Feeder
Function: convey the mixed materials to the extruder without any leaking,dusting and pollution
③ Twin screw extruder
Function:Extrude and cook raw material into different size and shapes
④ Vibrating screen
Function: The screen shakes continuously by the vibrate motor, which effectively prevent the extruded products from sticking together,and cool the temperature down.
⑤ Air conveyor
Function: Convey the extruded products into dryer.It works relying on the wind-force from the blower
⑥ Muti-layer Dryer
Function:bake and dry products.There are 3/5/7 layes inside,each layer is 5-12 meters long, it can save space and energy.
The heating source can be electric, gas, steam and fuel.
304 stainless steel protective plate,food and chain to prevent contact,Net bag transfer frequency control.
Drying time:20-40min
⑦ High-temperature inflated dryer
Function:High temperature secondary puffing for instant nutrition rice,porridge,corn flakes,breakfast cereal etc.
⑧Dryer
Function:Dry the expanded artificial rice until the moisture content is less than 9%, in order to prevent moisture.
⑨ Cooling Conveyor
Function:Cooling and conveying the finished artificial rice products to the the packing machine.
4.Samples of Instant Nutrition Rice Processing Line:
5.Extruder Features
Pure copper motor, low heat, sufficient power and stable performance
The control cabinet adopts a visual automatic temperature control system, the temperature of each zone can be adjusted separately, the temperature control is intuitive, and the parameters are accurate
Double spiral in the same direction, controlled by a separate control cabinet
The screw is made of high wear-resistant materials with hardness above HRC55 and has a long service life
International brand power supply devices, strong stability, can run continuously for more than 700 hours
6.Packing and Shipping
Packing Details
1.Inner packing: Stretch film
2.Outside packing: Standard export wooden cases
3. The package also can be according to customer requirements.
7.Company Profile
Jinan Xilang Machine Co.,ltd is a professional Manufacturer specializing in researching and producing Extrusion machinery,Industrial microwave drying and sterilizing equipment and related ancillary equipment.The Company is located in Jinan,the spring city of Shandong. With the strong design strength,advanced producing technology and rich manufacturing experience,the company`s products get good comments from domestic and abroad customers.
Our main products include machinery and equipment for pasta system, corn flakes system, breakfast cereal system, baby food system, corn puff snacks system, fried pellets system, fortified nutrition rice system,soy nuggets system, pet food system , fish feed system , various type drying oven system, corn meal milling system etc.
Our machines have been exported to many countries of Asia, America, Africa, Europe etc. So Don't hesitate to contact us. Xilang team from pre -service to after-service will show your choice is worth it.
8.FAQ
Q1: Are you a trade company or a manufacturer?
A:We are a manufacturer,we have own factory and R&D department.
SGS has certified our company on site.welcome to visit our factory and check the machines.
Q2: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 20-35 days if the goods are not in stock, we could discuss before contract.
Q3: Could you supply all the parameters about the machines?
A: Yes, we will supply all the parameters, price, layout drawing, factory design etc.
Q4. Can you provide food or feed formula ?
A: We can provide basic formula for produce the food etc.
And help customer to produce new products according to customer’s formula.
Q5: What is your terms of payment ?
A: 30% T/T in advance ,70% balance before shippment after inspection.
Q6: How about the after-service?
A: We will send 1 engineer to the buyer's factory for 7-14 days period installation and training to the operators.
